Seat Ibiza Cordoba Vario 4 Cylinder 1.6 l Injection Engine

 Mechanics workshop manual

1999 onwards

Book number YBD24807990000

Engine code ALM

Date May 1999

Size A4 with 80 pages

Contents

Technical data

Technical information

Engine number

Engine characteristics

Removing and installing engine

Removal: indications

Assembly: instructions

Tightening torques

Engine unit support

Vehicles with an air conditioner: additional instructions and assembly tasks

Crankshaft group

Motor: disassembly and assembly

Poly V belt removing and installing

Toothed belt removing and installing and tightening

Semi automatic tensioning roller for toothed belt: check

Engine block, crankshaft and engine flywheel: disassembly and assembly

Crankshaft oil seal - pulley side - renew

Crankshaft dimensions

Piston and connecting rod: disassembly and assembly

Dimensions of pistons and cylinders

Cylinder head valve gear

Cylinder head removing and installing

Compression check

Valve control unit: repair

Valve seats: re-cut

Camshaft oil seal: renew

Hydraulic tappets : check

Camshaft: removing and installing

Valve guides : check

Valve guides: renew

Valve stem seals: renew

Lubrication system components: removing and installing

Duocentric oil pump: removing and installing

Oil pump: removing and installing

Oil pressure and oil pressure switch: check

Marks on the dipstick

Cooling system components: removing and installing

Cooling system components, bodywork side

Cooling system components, engine side

Cooling system components, coolant pump side

Coolant, drain and fill

Radiator, removing and installing

Fuel supply system components: removing and installing

Tank fuel with parts accessories and fuel filter: removal and assembly

Accelerator control cable: adjust

Safety procedures for work on the fuel supply system

Cleaning regulations

Fuel supply unit: removing and installing

Fuel pump: check

Fuel tank: removing and installing

Activated carbon tank system

Components of the activated carbon tank system: removing and installing

Deaeration of fuel tank: check

Exhaust system components: removing and installing

Excellent genuine Seat manual

Condition

Very good