Seat Ibiza Cordoba Cordoba Vario 4 Cylinder Diesel Engine Manual 1999 onwards Book number YCA24807990000 A4 in size with about 130 pages Contents Technical data Engine number, engine data Removing and installing engine Removal and indications, notes on installing, tightening torques, engine unit supports, additional information and removal instructions for vehicles with air conditioner, rubber bearings for engine support - renewing Crankshaft group Dismantling and assembling engine Removing and installing ribbed belt, removing installing and tensioning toothed belt, checking semi automatic toothed belt tensioning roller Sealing flanges and engine/drive plate pressure plate/flywheel - removing and installing Renewing crankshaft oil seal - pulley end, removing and installing front sealing flange Removing and installing crankshaft Crankshaft dimensions Dismantling and assembling pistons and conrods Checking piston projection at tdc, piston and cylinder dimensions Cylinder head valve gear Removing and installing cylinder head Intake manifold removal and installing, removing and installing cylinder head, checking compression pressures Servicing valve gear Valve seats repairing, valve guides checking, valve guides renewing, renewing valve stem seals, removing and installing camshaft, checking hydraulic bucket tappets Lubrication Removing and installing parts of the lubrication system Removing and installing sump, checking oil pressure and oil pressure switch Cooling system Removing and installing parts of the cooling system Parts of cooling system body side, Parts of cooling system engine side, cooling liquid hose connection diagrams, draining and filling cooling system, radiator removal and installing, removing and installing coolant pump, removal and installing thermostat Fuel supply system Removing and installing parts of the fuel supply system Removing and installing fuel tank with its attachments, servicing fuel filter, safety precautions, rules for cleanliness, removing and installing fuel tank, servicing accelerator mechanism, checking accelerator pedal position sender, adjusting accelerator pedal position sender Charging Charge air system with turbocharger Removing and installing turbocharger with attachments, removing and installing parts of charge air cooling, turbocharger hose/pipe connections, rules for cleanliness Checking charge pressure system Checking charge pressure control valve pressure unit, removing and installing charge pressure limitation valve pressure unit, checking charge pressure control Exhaust system Removing and installing parts of the exhaust system Exhaust gas recirculation system Removing and installing parts of exhaust gas recirculation system, vacuum hose connection diagram, checking exhaust gas recirculation valve, checking exhaust gas recirculation Superb Seat manual as used by Seat technicians. One not to be missed as these are few and far between Condition Overall very good It comes in a Seat service folder. |