Rover TUD5 Diesel Engine Overhaul Manual Book number RCL0237 Book size A4 with 34 pages Book date 1997 This engine is fitted to the Rover 115 Contents Data Engine identification Cylinder head identification Cylinder head gasket identification Adjustment shim identification Swirl chamber characteristics Swirl chamber specifications Valve specifications Valve spring specifications Valve guide specifications Valve seat specifications Valve seat housing specifications Cylinder block specifications Piston and wrist/gudgeon pin specifications Connecting rod specifications Crankshaft specifications Crankshaft bearing specifications Overhaul Dismantling the engine Dismantling the cylinder head Assembling the cylinder head Reinstalling the con rods and pistons Selecting the main bearings Selection chart Selecting the bearings: non coded engine Selecting main bearings for unmarked engines Selecting main bearings for rebuilt engines Installing the crankshaft Adjusting crankshaft end play Determining the piston type Reassembling the pistons Reinstalling the oil pump Reinstalling the crankshaft seal Reinstalling the cylinder head Reinstalling the timing belt Pretensioning the timing belt Tensioning the timing belt Dressing the engine Specifications Injector removal and refitting Checking for injector leakage Checking for injector spray pattern and buzz Checking injector pressure setting Pump identification Removing the injection pump Reinstalling the injection pump Water pump Reinstalling the water pump Removing the timing belt Reinstalling the timing belt Pretensioning the timing belt Tensioning the timing belt Checking the timing Condition A few light marks otherwise very good
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