Rover K Series Engine Overhaul Manual 1995
This overhaul manual is applicable to K Series engines fitted with wet cylinder liners and having the following engine serial number prefix: DJ36, DJ37, DJ38, DJ40, DJ71, FJ68, FJ70, and FJ76
Book date 1995
Book number AKM6497 3rd edition
Book size A4 with 86 pages
Contents
Description and operation
Cylinder block components
Cylinder head components - K8 engine up to engine number 444806 - carburettor and 434671 - SPI
Cylinder head components K16
Timing belt components K8
Timing belt components K16
Operation
Engine number location
Overhaul
Camshaft timing belt K8
Camshaft timing belt K16
Oil pump
Coolant pump
Thermostat alloy housing
Thermostat plastic housing
Flywheel and starter ring gear
Cylinder head
Cylinder head K8 - remove
Cylinder head K16 - remove
Camshafts - end float
Camshafts - remove
Camshafts - inspection
Valves and springs - remove
Cylinder head - inspection
Valve springs - inspection
Valves and guides - inspection
Valve guides - renew
Valve seats - refacing
Valve seat inserts - renew
Cylinder head - cleaning
Valves and camshafts - assembling
Camshaft bearing caps and oil seal - K8 - assembling
Camshaft carrier and oil seal - K8 - assembling
Camshaft carrier and oil seal - K16 - assembling
Cylinder head - refit - K8 K16
Camshaft cover and timing gear - K8 - assembling
Camshaft cover and timing gears - K16 - assembling
Timing belt - assembling
Distributor
Cylinder head bolts - inspection
Crankshaft, main and big end bearings
Crankshaft - end float
Big end bearings - remove
Crankshaft - remove
Main bearings - selection
Big end bearings - selection
Crankshaft - assembling
Pistons, rings and cylinders
Pistons - remove
Piston rings - remove
Pistons - inspection
Piston rings - refit
Cylinder liners - inspection
Cylinder liners - remove
Cylinder liners - assembly
Pistons - assembling
Data, torque and tools
Data
Torque figures
Service tools
Condition
It does have oily marks and a grubby exterior but it is fine and overall complete and good
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