Description and operation
Camshaft timing belt components
Cylinder block components
Cylinder head components
Description
Engine identification
Overhaul
Camshaft timing belt and tensioner
Tensioner remove
Camshaft timing belt and tensioner - inspection
Tensioner - refit
Camshaft timing belt - refit and adjust
Cylinder head assembly
Camshaft - check end float
Camshaft - remove
Valves and springs - remove
Cylinder head - inspection
Tappets - inspection
Camshaft and bearings - inspection
Camshaft bearings - check clearance
Valve springs - inspection
Valves and valve guides - inspection
Valve guides - renew
Valve seat inserts and valves - refacing and lapping in
Valve head stand down
Cylinder head bolts inspection
Cylinder head and camshaft carrier - cleaning
Valves - assembly
Tappets and camshafts - assembling
Cylinder head gasket selection
Cylinder head - refit
Flywheel and starter ring gear
Gearbox adapter plate
Sump and oil strainer
Oil strainer - remove
Oil strainer - refit
Sump - refit
Oil pump
Oil pump - inspection
Oil pump - refit
Crankshaft, main and big end bearings
Crankshaft rear oil seal - remove
Big end bearings - remove
Crankshaft end float - check
Crankshaft - remove
Crankshaft - inspection
Crankshaft - refit
Crankshaft rear oil seal - refit
Big end bearings - refit
Pistons, connecting rods and cylinder bores
Piston rings - remove
Piston ring gaps - checking
Pistons - remove
Pistons and connecting rods - inspection
Pistons - refit
Piston rings - refit
Cylinder bores - inspection
Cylinder block
Pistons and connecting rods - refit
